OptiTube Bleed and Chill™

With Optimar Optitube the fish is kept cold and in motion with water while it is bled out. The circulation is controlled to create different zones within the tube, providing a first in first out transportation, simultainious as it helps the fish bleed out more efficient and more gently.

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HOW DOES IT WORK?

The Main tube is first filled with water from the supporting waterflow system. After and during filling, a pump is providing waterflow circulation from one end to the other. The Main tube is to be filled with fish up to 65% of the total volume, and the fish will then be conveyed by the waterflow to the outgoing end of the tube. Water is injected into the tube via a series of nozzles that creates a special water current that gently pushes the fish forward. At the outgoing end it is placed a drum wheel which is gently lifting the fish out of the tube. The waterflow can also be set to idle mode in order for the fish to be stored for a set period of time.

 

BENEFITS:

  • Extremely flexible and built and operated for your needs.
  • Can be placed both inside and outside.
  • Dimensions from 10 to 100 cubic per pipe.
  • Up to three pipes per outfeed unit, where each pipe can run in each their mode depending on the present need (chilling, storing, bleeding, washing).
  • Capacity 70 tons per hour per outfeed unit. Scaled up outfeed units are also available.
  • In example a 20m long DN1000 tube will have a holding capacity of 16 cubics. The same arrangement with a DN1200 tube will hold approx 23 cubics. Additionally the outfeed tank will represent an additional 8 cubics of hold ing capacity, whereof upto 65% of the volume can represent pure fish.
  • Motion and cooling of the fish before and after gill cutting creates an efficient bleeding process.
  • Storing and buffering during slaughtering.
  • Flexible bleeding time.
  • Helps you emptying the receiving area or boat efficiently during production.
  • Helps preventing blood in the RSV tanks.

With Optitube there are almost no limits!

 

SPECIFICATIONS:

  • Standard outfeed rate is maximum 1000kg fish per minute. Higher capacity available if requested.  
  • Diameter = (Ø1,0, Ø1,2m or Ø1,4).
  • Length = up to 36 meters.
  • Fish filling rate = up to 65%.
  • Outfeed wheel = 8m3.
  • Number of pipes = 1, 2 or 3.
  • Bleeding time and capacity tailored to customer needs.

Included:

  • Main tube and framework built in AISI304 Stainless Steel. 
  • Stainless steel Outfeed wheel for 1-3 tube(s) 8m3 capacity, hygienically designed for gently lifting out processed fish.
  • Inlet valves at the start section of the tube, and for each 1,5m of the tube. 
  • Outlet valves included to control the fish flow towards specified positions to enable storing of fish within the pipe, or to increase the bleeding time.   
  • Circulation pump.

Optional: 

  • Valve for holding fish separated from the outfeed unit during storage.
  • Optimar Commander Web and Commander On-site.
  • Integration with RSW system for chilling and changing of water.
  • Retractable washing nozzles for automatic cleaning inside of the tube (CIP).
  • Washing nozzles for automatic cleaning outside of the tube.
  • Stand alone Control Cabinet controlled by Omron PLC and Optimar Software. Specific parameters can be adjusted from a Omron HMI panel on the Cabinet. 

Video

Gallery

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Bleeding pipe x2 0
Bleeding pipe x2 210
Begge bleeding pipe left 3d

Contact

Optimar AS

Telephone
+47 70 10 80 00
Email
info@optimar.no